Custom Molds, Patterns & Plugs

Large-format tooling for fiberglass production, precast concrete, thermoforming, and specialty manufacturing.

The buck stops here!

Call it a buck, a plug, a pattern, or composite tooling, we’ll make it ready for you to pull a great custom mold.

Quick, effective parts that do what you need them to do.

We’re simple to work with, just tell us what you need. We’ll make the mold, make the pattern, handle finishing, or anything in between.

Need a CNC-machined pattern or plug for fiberglass production? Outshaped can machine it from your design and supply it to you or your fiberglass manufacturer for mold-making and part production. You can use your existing production partner or let us handle it all.

Custom Mold & Tooling Capabilities

Precast concrete molds and formliners — Sacrificial plugs, precast forms, and patterns.
Fiberglass molds and plugs — CNC-machined patterns and tooling for composite manufacturers.
Thermoforming tooling — Large forming patterns and molds.
Specialty patterns and tooling — Prototypes, production patterns, and complex 3D shapes.

Sustainable Fiberglass Shapes

Outshaped can make your parts according to the lifecycles you need. Quick EPS prototypes, mid-level Duratec primed HDU for short runs, or durable fiberglass you can use for high volume production.