Capabilities

WE’LL CREATE ANYTHING

Large art, giant props, and mold cores – our bread and butter.

Quick approval

Our 3D PDF’s and digital renderings are easy to understand.

Rapid full scale model.

Our average model is delivered within 10 business days.

Flexible operation.

We build new machines for special parts, run overnight, whatever it takes.

Easy modification.

With our materials, last-minute changes are easy using simple tools.

Overview


The bare foam PGA Trophy core.

Can you make this?

We get a lot of stuff in the mail. Clay models, 3D printed parts, sometimes we get 6×9 photos to recreate. We find a way to make it into a digital model by digitally sculpting, 3D scanning, or drawing it.

Once it’s digital, we can scale it, modify it, or slice it up into parts we can machine.

Then it’s on to the manufacturing department, where the guys pick a method to cut it out. It gets assembled, armatured, and glued up according to however the customer needs it.

David Charles with the giant PGA Trophy. (Source: Twitter, @DavidCharlesPGA)

Finishing

Sometimes customers want to coat their model with clay or plaster, adding fine detail for their own purposes like bronze statues.

In other cases we apply a resin coating to weatherproof or create a hard, smooth mold surface, and can be further finished with sandable primer, paint, and clear coat.

Every job is different, which is why we love this industry. If it’s big and needs to look good, we’re your guys!

Services


We like to help people create things. We’re engineers without a leash.
If you’re not sure how something should be made or if we can do it, shoot us an email.

3D Scanning

Objects ranging from an inch to 12 yardslong can be 3D scanned and scaled exactly to proportion.

These models can be manipulated digitally using free programs, or we can do it for you.

CNC Hotwire

A red-hot thin wire to cut shapes with flat or tapered sides – commonly used for letters, columns, funnels, tapered pieces, or a 2-D pattern of any depth.

There is no limit to the size, but we recommend a minimum of a 1′ cube.

Materials are limited to EPS and XPS foam.

CNC Machining

We have 3 machining centers, each specific to a certain type of project.

Our new robot cell is capable of a 20′ long x 10’w x 10’h envelope, with a separate 12′ diameter x 8′ tall rotary table envelope. It’s big, it’s fun to build things like this.

Materials in these cells are densities from hardwood or 60lb PU foam, down to 4lb PU, EPS, XPS, and any signboard in between.